Reduce error costs
Smart networking with sensors
Logistics processes are highly complex and it must be possible to record all goods flows consistently. Incoming and outgoing goods are particularly important in logistics management. With the Track and Trace Gate, the Essen-based company ifm has created a solution to efficiently keep an eye on the flow of goods. The complete solution networks sensors and IT to create smart distribution.
When picking goods in the logistics process, errors occur time and again. And every improperly picked item generates subsequent errors that are relevant for manufacturers, suppliers and everyone involved in logistics. The average picking error rate is between 0.3 and 3 percent, which can lead to high costs for companies. With the Track and Trace Gate, ifm has created a platform with which product tracking at incoming and outgoing goods can be made simple. The system uses RFID technology to monitor goods. UHF ID tags in accordance with EPC Class1 GEN2/ISO are used. The track and trace gate connects all components to a controller, where the data is pre-processed and made available for further processing by third-party programs. This enables easy integration into the existing ERP system. If the ERP makes a comparison with the order to be assigned or the delivery bill, for example, the controller can display the correct loading and unloading of the goods.
Optional 3D volume measurement
The Track and Trace Gate is available in different versions depending on customer requirements. Depending on the specification, the system uses the O3D sensor or a laser reflex light barrier for triggering and load direction detection. 3D volume measurement is available as an option. With the Track and Trace Gate, it is not only possible to record what is delivered, but also when it was delivered, where it is delivered to and where the material is needed. The transparency of the flow of goods means that incorrect deliveries can be avoided. The system consists of components with IP65/IP67 protection, ensuring a high level of robustness for use in industrial environments. The Track and Trace Gate is supplied ready for use and can be put into operation without programming. New gates can be easily connected to the existing Edge Controller via a switch.
Reduce error costs
By using the Track and Trace Gate, errors in logistics can be significantly reduced. Fully automated recording reduces the effort involved in checking incoming goods and comparing them with the order and loading lists. In addition to error costs, users also save on personnel costs. Companies in the logistics sector thus achieve efficient and cost-saving goods monitoring and can thus implement an intelligent logistics process.
The article appeared in materialfluss 4/22.










