The compact solution can be flexibly configured for different topologies and applications. It is integrated into the ctrlX Automation modular automation system and benefits from its complete ecosystem. This gives users access to all features, including interfaces for interoperability with other systems as well as communication and safety standards through ctrlX IoT. Synchronized operation of robots and other axes is also possible using the embedded ctrlX Motion software. ctrlX Flow HS is based on the ctrlX Core controller with the ctrlX OS operating system. The solution is easily expandable and future-proof thanks to app technology.

Flexible topologies and fast commissioning

In addition to its openness, ctrlX Flow HS is also designed for flexibility. Based on a modular construction kit, it has plug-and-play functionality. Segments such as straight lines, curves and turnouts can be combined as required to create specific topologies, lengths and routes.

"Users can easily configure their individual solution and put it into operation in a time-saving manner. It also paves the way for later adjustments and easy maintenance," says Steffen Winkler, Head of Sales Business Unit Automation & Electrification Solutions at Bosch Rexroth, and continues: "ctrlX Flow HS is virtually cabinet-free. All the electronics are integrated into the segments. This saves space and effort."

High speed and minimum space requirement

The high dynamics of ctrlX Flow HS are another advantage that supports the performance required in the modern factory. With an acceleration of up to 10G and a speed of 5 m/s, the system enables fast movements. Multiple movers with a scalable payload of up to 2.5 kg (single) or 5 kg (connected) provide corresponding performance and precision. The U-shaped design improves routing and minimizes friction to ensure consistent maximum speed - even in curves.

At the same time, the space requirement is very low. "Compared to other solutions, the system has smaller movers and a product distance of just 40 millimetres, which has been reduced by 20 percent. This means that the system can also be used efficiently in confined production environments. This makes it possible to build more compactly, manufacture more efficiently and ultimately reduce the footprint," summarizes Winkler.