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Exceptional ITEA Award of Excellence

Martin Schrüfer,

Innovation, standardization and market impact awarded

The international Optimum project, carried out under the project management of Demag Cranes & Components and funded in Germany by the Federal Ministry of Education and Research (BMBF), was honored with the "Exceptional ITEA Award of Excellence". This means that the research project has been recognized in all three award categories. The award ceremony took place as part of the Itea Project Outline Preparation Days in Helsinki in mid-September 2022.

The installation of the Demag Research Factory at the Wetter (Ruhr) site as part of the Optimum project has created good conditions for bringing together the research results in a real production environment and testing them in practice. © Demag Cranes & Components

The jury based its decision on the fact that the Optimum project is characterized by a high degree of innovation, a clear impact on the markets in the "Material Handling" and "Smart Manufacturing" domains and that it has achieved great success in standardization. Consortium leader Anja Fischer, Demag Cranes & Components: "As an international consortium, we are extremely pleased to receive this special award, which we see as recognition of our joint efforts. It was a special experience for all of us to weld the numerous international experts together into an outstandingly functioning team in order to achieve and present exceptional results in the end."

Safety and efficiency in production

The Itea project Optimum (Optimized Industrial IoT and Distributed Control Platform for Manufacturing and Material Handling) was launched in November 2017 to develop a future-oriented control platform for the areas of material handling and smart manufacturing. The research project focused on distributed control systems, indoor localization of man and machine, cyber security as well as 3D engineering and visualization. Another aim was to benefit from new IIoT (Industrial Internet of Things) concepts to promote networking and efficiency in manufacturing.

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17 consortium partners from six nations were involved in the project. Thanks to the international cooperation, the technologies developed in the project can be used in different domains as well as in different countries.

The Optimum project won the Excellence Award in three categories. © Demag Cranes & Components

Based on the status quo that industrial processes are predominantly controlled centrally and hierarchically, the partners from industry, SMEs, research institutes and universities involved in the project investigated pioneering future concepts, such as component-based and collaborative automation, which require decentralized control structures. To promote this development, Optimum dealt with the improvement of aspects of distributed control, the adaptation of IoT technologies to the needs of industry, the optimization of control and assistance applications by taking context and location information into account as well as 3D engineering and plant monitoring based on digital twins.

Reduced cycle times in production

The research approaches have made it possible for different floor-free and floor-bound machines from different manufacturers - such as cranes, automated guided vehicles and forklift trucks - to interact with each other in standard applications. Humans are at the heart of the semi-automated processes. This interaction between man and machine(s), coupled with context awareness, enables the implementation of innovative assistance functions that have the potential to reduce cycle times in production processes. Another fundamental objective was to support all partners involved in the project in equipping themselves for requirements in connection with smart factories.

The project achieved further successes in standardization. Among other things, the development of a globally standardized OPC UA (Open Platform Communication Unified Architecture) companion specification for cranes and hoists was driven forward and evaluated by the project partners.

"The output of this project has far exceeded our expectations," states Anja Fischer. "The results include eight patent ideas, three of which have already been approved at national level. In addition, a total of twelve new full-time positions were created at the participating consortium partners and 43 university theses - nine Bachelor's theses, 23 Master's theses and eleven project theses - were successfully completed. Above all, however, we were able to identify ways to further strengthen the competitiveness of the participating sectors. A total of 15 demonstrators were installed in four countries, with which the project results can be clearly presented and validated."

Cluster for idea finders

ITEA is the Eureka RD&I cluster for software innovation that enables an international community of industry, SMEs, start-ups, universities, research institutes and customer organizations to collaborate in government-funded research projects that turn innovative ideas into new businesses, jobs, growth and further benefits for society. It is sector-focused and covers a wide range of business areas facing increasing digitalization - such as smart mobility, smart cities and energy, smart factories and manufacturing processes, engineering, healthcare and security

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